I ordered the body from Extreme Kartz, a Double Take body kit. Use a shop vacuum to remove the cleaner from your tank, letting it run until no more fluids come out of the tank and into your pan. Apply some dish soap all over the golf cart and wash it using a hose fitted with a fine spray nozzle. Remove the side rivets and side steel plate at the bottom. Posts: 349 Re: DS body removal . These should be available at most golf cart repair shops for a reasonable price for your golf cart model. Web 2001 club car ds 48v lifted golf cart w/ new batteries for sale in . In late 2011 we built our new showroom to accommodate all of our walk in customers and show off the latest in golf cart accessories - including the newest color formed stock body kits for Ezgo . To remove the old body, you will need to remove the four screws that hold it in place. Shop Club Car Golf Cart Parts. Free shipping. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body
Thanks HotRodCarts Cartaholic May 20, 2017 #4 No problem. Sand it in smoothly and repaint if needed. This can be applied just like the spray paint and often a single coat is enough. Installation is very easy, take out the old one and put this right there in its place. Consider using two-part epoxies for plastics as another option. Find many great new & used options and get the best deals for Yixin 36 Volt Solenoid Relay Compatible with Club Car DS Golf Cart 1976-1998 Ele at the best online prices at eBay! I did find these for what they're worth. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Now push the seats up and down to check each spring. Once the screws are removed, you can pull the old body off the cart. link to Callaway Epic Max Driver (Specs Guide). Barry starts by removing four bolts from the front of the dash, followed by removal of all the trim. FRONT BODY REMOVAL 1. Wipe the cart using a towel and let it dry completely. Under NO circumstances should you attempt to fix your golf cart on your own. Find the gas tank and remove the three bolts holding it down. Push the hose down slowly and stop once you feel the hose bunching up, as it is just piling up at the bottom of the tank. Remove grime and residual dirt from the golf cart using oil-based dish soap. Remove the bolts of the front bumper using the T-25 bit and take the bumper off. Four 12v Deep Cycle Batteries and 48-V . Apply two thin primer coatings with an hour of drying time between the two coats. Here's a couple diagrams that show all the bolts and mounting points. Step 3: Detach the Drive Belt The primary drive (60% ability) clutch is mounted directly above the engine crankshaft. Related Products Red Hawk Club Car Precedent Golf Cart Rubber Floor Mat SKU: ACC-0153 The Callaway Epic Max Driver is a respected driver that came out in 2021. Slowly take the gas tank out of position. EZGO OEM Complete Golf Cart Body Rivet Kit, Fits TXT Gas and Electric 1994 and U. Except I do remove the 4 bolts that hold the rear roof supports. Need Info on Club Car Body Removal Cartaholics Golf Cart Forum from www.cartaholics.com. Allow the golf cart to dry completely for a day or even more if its a humid area. Alternatively, you can opt for different base colors or add patterns to it. It is attached to the golf cart with four metal brackets. Maintenance and service manual owner's. Web club car carryall 1700 pdf user manuals. Save my name, email, and website in this browser for the next time I comment. Precedent rear body section: Golf Carts and Parts: Removing rear body of a 2001 electric Club Car: Electric golf carts: Direction on removing Front and Rear Body: Gas Yamaha: Removing body of Precedent for paint: Electric Club Car: removing rear body: Gas Club Car Loosen the four bolts in the front and back using a T-30 bit. We carry replacement Club Car Body Parts and OEM replacement bodies for all Club Car DS, Club Car Precedent and more. Apply more coats until you get the color you want for the cart. The first step is to remove the seat. $1,14696. Drill through the crack in a V shape and put a plastic weld on the rear. Take your time and you will see it's not that bad. Locate the knob at the bottom of the tank and unscrew it. Check the instructions on the paint to find out the ideal drying time. It's pretty easy to remove a Club Car Body. Club Car DS Rear Axle Removal You will need the following tools to remove the rear axle from a Club Car DS. Nope thats exactly how I remove my body. I will most likely just leave it there. Let me rephrase my answer. Wired black and grey wire to neg terminal of the battery pack and the batteries charged great. Web How To Remove The Front And Rear Body On . Navitas Club Car Ds/Precedent 600. These screws are located on the front of the vehicle, near the top. The Best Rattle Can Car Paintjob! 2: Whether you are lifter or not, back your cart up onto a set of ramps. This Paint job cost me just under $115 total. Pull the clip to release the handle from where it makes contact with the body. Spray the acrylic base coat on the fiberglass body. Remove the tires and wheels. For a better experience, please enable JavaScript in your browser before proceeding. Let us know if you have any questions. Clean the crack on the golf cart body with mineral spirits, Glaze the surface using a product such as Bondo. Next,
I need to paint a club-car golf cart. The pump helps in evening out scratches. Safty first. Remove the bolts on the front bracing on either side of the cart and lift them off. You are using an out of date browser. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. best of . I took it one step further and color matched the club car precedent plastics as well. Take the seat off of your cart by removing the connecting screws. It is attached to the golf cart with two metal brackets. *Disclaimer: This video description contains affiliate links. 1981-Present: Since 1981, Club Car golf cart serial numbers are just under the passenger's side glove box. Tips for Painting a Golf Cart. Remove the fuel line and vent tube from the tank. There are four screws on the bottom of the seat that need to be removed. Find the gas tank and remove the three bolts holding it down. Well I have the micro beer problem to! Now you can impress. By using the content on this website, you agree to the terms outlined in this disclaimer. In this video, Barry demonstrates how to remove the body of a 2010 Club Car Precedent golf cart as part of a full body kit exchange. It may not display this or other websites correctly. Custom 12-inch Aluminum SVT Wheels. Remove the 9/16 bolts using the appropriate socket on the roof and take the top off. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Dismantle removable parts like bumpers, roof, trim and parts of the frame that don't require painting. These screws are located on the front of the vehicle, near the bottom. Position the cart so that the rear end of the passenger side is upward. Thanks again!!! The OBC is used to tell your Club Car supplied charger when to turn on and off. Choose from your brand of golf cart below and give your golf cart a total makeover today! Maintenance and service manual owner's. Web a club car parts diagram is a visual . The gasketed premium windshield follows the contour of the front body to better protect the driver and passenger from the elements while providing a clearer view. I believe there was some trick photography involved. This will tilt the drain plug lower than the back of the engine. without taking to B-, the solenoid won't energize. You are using an out of date browser. :). There is a yellow wire that goes over to the solenoid. I hope someone out there has a simple solution to removing the name decals from a golf cart. Doing so is dangerous and could result in serious bodily harm. Cut the corners on the top with the razor blade if the film stretches around the body panel at the front. Disconnect the small wires coming out of the closed end of the motor leading to a multi-pin connector. $17.65. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. First, you need to find a body that is compatible with your Club Car. Apply a base paint coat so that it gels with the primer. Cart wont run. what am I missing??? Paint the cart using acrylic or plastic-fusion paint. The aw 2001 club car body kit is designed for a great price,. Opt for short spurts instead of continuous streams for focused coats and apply one coat at a time. Find a gas tank hose that is long enough to fit into your golf cart. Scratch-resistant to ensure maximum visibility. You can make stickers and decals when outlining a branding strategy for a golf outing or tournament. Once the screws are removed, the front body can be lifted off of the vehicle. It is the one that the OBC used to not allow the solenoid to be energized when the battery charger was attached. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Apply a thin coat of plastic primer spray paint on the surface to be painted. Any info would be appreciated. Source: diagrampoligon.blogspot.com. Aside from the windshield bolts, its basically the front bumper, and a handful of small nuts on the cowl trim. Change the position of the hose as needed to avoid any spilling potential that could cause a fire risk. Drill the pop rivets across the top behind the steering wheel. Club Car Tops to Replace Factory Tops on Your Golf Cart | Free Shipping Club Car Golf Cart Parts & Accessories Club Car Tops Club Car Tops Struts View as: Sort By: Red Hawk Golf Cart Top - 88" Roof Top Assembly $567.99 - $647.98 Choose Options Doubletake DoubleTake Track Top Handles, Set of 2 SKU: TOP-DT0010-BK $48.99 Add to Cart Doubletake Use a microfiber cloth to spread the dish-wash soap uniformly, both inside and outside the cart. Put your movement switch in the neutral and service positions. Loosen the knurl nut and remove the knob to take out the choke cable from the engine compartment. Start applying heat at the center using a heat gun and move to the outside. Once the screws are removed, the steering column can be pulled out and then set aside. Spray the vinegar onto the water spot on your golf cart. Take some sealant in a cloth and rub it gently over the surfaces where the heat gun has been used. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Barry starts by removing four bolts from the front of the dash,
Visit the Revenge Golf Cart Parts & Accessories Store. Clean and tighten the battery terminals Lubricate the shift cable pivots, and front suspension ELECTRIC VEHICLES Check and water batteries Examine for worn cables, replace as necessary Clean and tighten the battery terminals and battery hold-downs ALL VEHICLES Drive the car and listen for unusual noises and proper steering and braking Use an acrylic spray paint or plastic spray fusion paint to paint the cart. 3. DS is an abbreviation for "double-seated." With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality If you need assistance selecting Club Car DS body parts or body kits, call us at 1-800-401-2934. Multiple coats may be needed to get the desired shade. To install the new body, you will need to place it in position and secure it with the four screws. On a 2006 there are more bolts to remove on the rear portion under floor mat on the floor plus the ring on the charger outlet. . The adhesion on the back helps in getting the wrap stuck properly on the surface of the cart. Wait 10 to 15 minutes. I can't thank you enough. Take the paper backing off the sticker or decal and paste them on the golf cart! Remove the four screws (2) and pull the brow cap (1) from the brow and fascia assembly (4) (Figure 4-1, Page 4-4). Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. I was going to say it does look as easy as I thought it might be, but it actually looks easier than I thought. You can also email us at Support@GolfCartGarage.com. You will need the following tools to clean the gas tank of your Club Car golf cart. JavaScript is disabled. Almost everyone is a collector. Please check out our other videos for the remaining videos. removal of the reverse switch cover, which Barry does by unscrewing the
followed by removal of all the trim. Drill the crack at the end so that it doesnt become bigger. Remove the rivets holding your gas tank in position. I am also undertaking a "rebuild" of my golf cart. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Reconnect power. Ernie loves documenting interesting facts about golf. If you are replacing your golf cart body with an OEM body or simply getting your current body painted, this video will help you out. Matching Vinyl Upholstered Seats. Rotate the governor arm in a counter-clockwise direction. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Web shop club car golf cart parts. How do you remove the front body of a Club Car Precedent? Apply soft-edged foam masking tape on non-removable parts like logos and the license plates that you arent going to paint. The information on this website has not been verified for accuracy and should only be used for general information purposes only. . Be sure to use jack stands to secure your cart. If your charger is an ERIC charger and looks like this then you DO NOT have an OBC: You can repair a golf cart body by following the steps below. The author(s) and owner of of golfstorageguide.com are NOT trained electricians, mechanics or technicians. My name is Ernie Lo and I'm an avid golf fan! Let us know if you have any questions. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Do I just let the other wires which were attached to the OBC just hang there or are they supposed to go somewhere? Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. $17.51. Carbon-Fiber Styled Grill w/ Mustang "Pony" Emblem. Is there something posted that I'm not finding or can someone that has done it give a quick summary of what to do on a Precedent that has a rear seat installed. You can try the following options to repair cracks on a plastic golf cart body. There are a few ways to take the top off a golf cart. Fiberglass golf carts often have a white or beige body. Fix the cable in place by tightening the nuts at the end of the cable. Scrub the parts of the golf cart body that you plan to paint with fine-grit sandpaper using firm pressure and a circular motion. You must log in or register to reply here. Once the screws are removed, the bumper can be pulled off of the cart. For a better experience, please enable JavaScript in your browser before proceeding. Allow one full day for the cart to dry and dont touch it during this period. . Put a rag over the opening of the gas tank to prevent any spilling that may occur when you attempt the siphoning process to remove the fuel from your tank before taking it off your cart. Somewhere around there. Make sure the body is aligned correctly before tightening the screws. It makes it easier to slide the body back on. Take some water in a bottle with a spraying mechanism and spray on the surface that has to be restored. Remove the seat hinges using the drill to get the body off the golf cart. Remove the engine by un-attaching its straps and screws. A golf cart jack is a device that raises and lowers the golf cart. Take out the fuel filter inside the tank. Some carts have a separately excited motor. Home: FAQ: Donate: Who's Online : Buggies Gone Wild Golf Cart Forum > Golf Cart Repair and Troubleshooting . You will need a few basic tools and a little bit of patience. Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. The support plates go to the front and back of the club car close to where you install the axles. Use a plastic welding kit to melt the plastic. Clean up the area while the sealant is drying. Slotted screwdriver 3/4-inch or 19mm socket Floor jack Internal retaining ring pliers or 90-degree C-Clip pliers The following steps can help you to remove the rear axle from your Club Car DS. Fold the material and heat it again to ensure bonding.